custom forging
What is Custom Forging?
Custom Forging is a specialized manufacturing process where metal components are produced to meet a customer’s exact specifications, rather than as standard, off-the-shelf items. At Henan Luoduan, we specialize in custom closed-die forging (also known as impression-die forging), a process where a heated metal billet is pressed into a custom-designed die set to form complex, high-strength parts with exceptional accuracy and repeatability. This method is ideal for producing high-volume, small to medium-sized forging components with precise geometries and superior mechanical properties.
Our Custom Forging Capabilities
Henan Luoduan is equipped to be your end-to-end solution for custom forged parts. Our core service focuses on high-volume production of small forgings, with a weight range from a few hundred grams to several tens of kilograms. This makes us perfectly suited for automotive, agricultural machinery, and industrial applications requiring durable, batch-produced components.
We work with a comprehensive range of forgeable materials, including:
Carbon Steel Forging: For high-strength, durable parts like gears, shafts, and connectors.
Aluminium Forging: For lightweight, high-strength-to-weight ratio components.
Stainless Steel Forging: For parts requiring excellent corrosion resistance and strength.
Our Integrated Service Advantages
What sets Henan Luoduan apart is our fully integrated in-house capabilities, ensuring quality, efficiency, and cost-effectiveness from design to delivery.
Powerful Mold Design & Manufacturing Capability
Our engineering team possesses strong expertise in custom mold (die) design. We work closely with you to design and manufacture precision dies that optimize material flow, minimize flash, and ensure the dimensional accuracy of your forged parts, even for complex geometries.Strong Machining & Finishing Capability
We offer comprehensive machining services to deliver “ready-to-install” components. Our powerful machining capacity allows us to perform milling, drilling, turning, and grinding on forged parts to achieve your final dimensional and tolerance requirements.In-House Heat Treatment Capability
We have complete control over the thermal processing of your parts. Our in-house heat treatment capability includes processes like normalizing, quenching, and tempering, which are essential for enhancing the mechanical properties (such as hardness, strength, and toughness) of the forged components to meet your specific performance standards.
Benefits of Choosing Henan Luoduan for Custom Forging
High Strength & Reliability: The closed-die forging process refines the metal grain structure, resulting in parts with superior impact and fatigue strength.
Cost-Effective for Mass Production: Our process is highly efficient for batch production of small forgings, significantly reducing per-unit cost for large orders.
Exceptional Consistency: Our precision dies ensure that every part in your batch is identical, guaranteeing consistent performance and simplifying your assembly process.
Single-Source Responsibility: From mold design and forging to machining and heat treatment, we manage the entire process under one roof, ensuring seamless workflow, strict quality control, and on-time delivery.
Partner with Henan Luoduan for your next custom forging project. Contact us today to discuss your requirements and leverage our expertise in closed-die forging to create stronger, more reliable components for your applications.